CR919 PLUS Common Rail Test Bench Diesel Fuel Injection Pump Tester | BEACON MACHINE

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Details

Industrial diesel maintenance centers require equipment that eliminates the divide between mechanical governor mechanisms and modern computerized injection. The CR919 PLUS is an all-in-one multifunctional diesel injection test workstation designed to execute high-pressure calibration across heavy commercial platforms. Seamlessly matching the requirements of an advanced common rail injector test bench, this apparatus integrates continuous high-pressure common rail testing with dedicated cambox actuation, delivering up to 2600 bar working pressure with closed-loop precision.

Beyond high-pressure rail components, the workstation features specialized measurement bays for Caterpillar HEUI systems, Cummins PT setups, and VP37/VP44 rotary distributors. Its high-definition industrial touchscreen interfaces with a comprehensive OEM parameter database, allowing technicians to verify BIP response time, generate IMA/IQA compensation codes, and monitor fuel atomization in real time. Backed by BEACON MACHINE manufacturing standards, the CR919 PLUS ensures maximum diagnostic accuracy and rapid turnaround for multi-brand diesel rebuilders.

Front overview of the green-grey CR919 PLUS common rail test bench with industrial touchscreen terminal and test chamber.

Oblique angle perspective of the CR919 PLUS diesel calibration center showing internal drive motor and cambox mount.

Front working view with sliding safety door open displaying multi-system injector mounts and fuel return lines.

Close-up of the industrial touchscreen interface displaying diagnostic software options and electronic control buttons.

Panoramic view of the interior test chamber with cambox fixture, common rail clamp, and HEUI measurement module.

Electronic signal connection panel with quick-coupling ports for Piezo, BIP, I-ART, and CAT320D testing channels.

Close-up view of common rail diesel injector clamped on the heavy-duty bracket with high-pressure delivery pipe.

Dual graduated glass beaker testing chamber designed for HEUI hydraulic electronic unit injector validation.

Advantage

Engineering Superiority & Workshop Capabilities

Comprehensive Multi-System Integration: Unifies Common Rail (Bosch, Denso, Delphi, Siemens), EUI/EUP Cambox, CAT HEUI (C7/C9/3126), and rotary VP37/VP44 testing on one chassis.
High-Precision Closed-Loop Rail Pressure: Delivers dynamic pressure generation from 0 to 2600 Bar, maintaining sub-bar stability during micro-injection and full-load delivery cycles.
Full Alphanumeric Code Generation: Generates authentic factory-level compensation strings including Bosch IMA, Delphi IQA, Denso QR, and Siemens IIMA codes.
Automated BIP & Response Measurement: Dedicated sensor hardware evaluates precise Beginning of Injection Period (BIP) timing for accurate heavy-truck fleet synchronization.
Industrial Thermal Management: Heavy-duty internal cooling chiller and heating system ensure strict test oil temperature stabilization at 40±2℃.
BEACON MACHINE Factory Direct Support: Lifetime remote online software updates, complete multilingual manuals, and comprehensive global engineering assistance.

parameter

Technical Specification	Parameter Detail
Model Designation	CR919 PLUS (BEACON MACHINE)
Main Drive Motor Power	11 KW / 15 KW / 18.5 KW (Optional)
Common Rail Pressure Range	0 ~ 2600 Bar (Closed-Loop High-Pressure Control)
Spindle Rotation Speed	0 ~ 4000 RPM (Bi-directional Inverter Controlled)
Flow Measurement Accuracy	±0.1% (Dual Digital Gear Flow Metering)
Supported Injector Types	Solenoid, Piezo, HEUI, EUI, EUP, Cummins HPI/PT
Supported Pump Systems	CP1, CP2, CP3, HP0, HP3, HP4, HP5, CAT 320D, VP37, VP44
Operating Power Supply	3-Phase 380V / 220V / 415V (50/60 Hz)
Automatic Temperature Control	40±2℃ (Integrated Forced Refrigeration & Heating)
Machine Total Weight	Approx. 1280 KG